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A client in the manufacturing industry approached Rhino, Inc. in need of a CNC machined aluminum mold, which was to be used in the rotational molding process. The mold would be mounted on a ferry machine arm.
Our skilled team designed the product using SolidWorks software. Using input from our engineer designer and operations manager, along with analysis of the parting line position, we created a plan optimizing the mold's ability while minimizing tool pieces. After designing the part, we applied CNC machining, then welded the components together.
The mold was made of aluminum finished with 330 shot peen. It had a tongue and groove parting line. It weighed 800 pounds, and the overall dimension of the framing material was 1¼ inch square cold steel tubing. We worked within tolerances of ±.001 inches.
The aluminum mold had several special features. These included a large amount of varying geometries, 47 insert locations, and a 5-piece tool. Full inspection involved ensuring the parting lines "clayed," to be sure all mating surfaces had a snug fit.
Once production was complete and quality was assured, we shipped the aluminum mold to the client, who was extremely happy with the product. To learn more about this project, or for more information on our other products and services, please contact Rhino, Inc.
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